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Yeah, I use ABS and have messed with vapor baths a couple times. I'm not quite sure what you mean here. If you are talking about printing the case around the parts, I would probably just print in two pieces.

long time lurker here, made my account to post this. I have been looking into building a gc-portable for a couple years now, and I finally have the time/budget to do it. I have most of the parts already, (including a genuine wii key fusion, and 2 broken 3ds's for frankencasing and analog...